THT component control

at the placement station

The automatic optical inspection system MCS42-SEL-AL from modus checks the product directly at the placement workstation. The hardware can be attached directly to the existing workplace, no housing or similar is required. The high-resolution camera creates an image of the entire goods carrier. With an area of 300x200mm, the resolution is 38um. The area can be adjusted according to requirements in order to make larger areas or a higher resolution possible. Multiple cameras are also possible.

Features

The specially developed lighting prevents reflections and the modusAOI software compensates for any brightness differences in the environment and thus ensures a stable test directly in the production environment. The system can be fully calibrated so that test plans can be used easily on multiple workstations without being adjusted. This cost-effective system can also draw on the full range of modusAOI software. This enables connections to conveyor and MES systems, data imports from CAD or placer data, compatibility with all other modus systems, etc. When using a modusAOI inline solder joint inspection system at the same time, the MCS42-SEL-AL camera AOI also provides the repair area for the solder joint inspection. This eliminates the need for additional verification hardware.

Solution

The automatic optical inspection system MCS42-SEL-AL from modus checks the product directly at the placement workstation. The hardware can be attached directly to the existing workplace, no housing or similar is required. The high-resolution camera creates an image of the entire goods carrier. With an area of 300x200mm, the resolution is 38um. The area can be adjusted according to requirements in order to make larger areas or a higher resolution possible. Multiple cameras are also possible. The specially developed lighting prevents reflections, the modusAOI software compensates for any brightness differences in the environment and thus ensures a stable test directly in the production environment. The system can be fully calibrated so that test plans can easily be used on multiple workstations without being adjusted. This cost-effective system can also draw on the full range of modusAOI software. This enables connections to conveyor and MES systems, data imports from CAD or placer data, compatibility with all other modus systems, etc. When using a modusAOI inline solder joint inspection system at the same time, the MCS42-SEL-AL camera AOI also provides the repair area for the solder joint inspection. This eliminates the need for additional verification hardware.

Specification

Reliable error detection

Presence, location, position of components
Component color and lettering
Reverse polarity, twisting, tilting
Recognition of DMC/barcode on the test page without an additional reader

High test depth and large test field

High-resolution color camera
Non-reflecting lighting
Customizable test field and resolution
Check in ~1 second

Clear operation

Display of the error position and display of error and comparison image
Identical representation on the test system and repair stations
Error type is assigned to statistics by pressing a button
Employees can be trained in just a few minutes

Statistics and process control

Traceability by evaluating barcodes/2D codes/RFID
Cost savings through fast process optimization
Intuitive test plan creation
graphical interface
Powerful and flexible checking algorithms

Camera system directly at the assembly workstation

Inspection directly at the workplace eliminates walking distances and loss of time
Seamless integration into the production process

Line integration

Simple conveyor belt connection possible
Integrated repair station for solder joints AOI systems